Leave Your Message
Products Categories
Featured Products

China Suppliers Factory: High-Quality Polymer Leaf Disc Filters for Plastic Film Industry Filtration

Leaf disc filters are essential components in polymer film filtration, designed to effectively eliminate impurities, contaminants, and particles from polymer melts or solutions prior to the film formation process. This critical step ensures the production of high-quality, defect-free polymer films, Compared to conventional melt filter elements, leaf disc filters offer significant advantages, including a larger effective filtration area and enhanced mechanical stability due to their robust structure. They are easy to maintain and are particularly suited for high-pressure environments with elevated impurity levels and high output requirements, As leading suppliers from China, our factory specializes in providing top-notch leaf disc filters that meet the rigorous demands of the polymer film industry, ensuring optimal performance and reliability for our clients

    Polymer Leaf Disc Filters

    Our Polymer leaf disc filters are well-developed filtration products after we are delicate to developing and improving on it for many years by using advanced professional welding equipment and process.
    It has the characteristics of the resistance to high pressure & temperature, to chemical corrosion; and good permeability, large dirt-holding capacity, reliable performance and long lifetime with high strength, tenacity, excellent impact resistance, and can be repeatedly used after cleaning. It is mainly used for polymer filtration in the production line of BOPA, BOPET, and BOPP, in order to remove polymer gel, coagulating agent, catalyst, and other solid impurities. Polymer Discs filters are widely applied in the industry of film, polyester polymer, spinning, packaging materials, engineering plastics, oil, chemical and others.

    Main Features

    🎯
    Remove impurities, contaminants, and particles from the polymer melt
    💧
    Good permeability, large dirt-holding capacity
    🛡️
    Corrosion resistance; High Temperature And Pressure Resistance
    🔄
    Filter element is repeatedly used after cleaning by ultrasound

    Specification

    Working pressure ≤31.7MPa
    Working temperature ≤300℃
    Medium viscosity ≤260Pa.s
    Allowable pressure differential ≤10Mpa
    Media material Stainless steel sintered fiber, multi-layer sintered stainless steel wire, sintered metal powder
    Filtration rate (βx≥75) 5、7、10、15、20、25、30、40、60、80、100μm
    Hub Types
    Center ring welding type (soft hub) Center ring type (hard hub)
    Center-ring-welding-type
    disc-filter (1)
    Note We can provide high quality polymer disc filters to meet your specific requirements of polymer melt filtration applications.

    How to choose between filter discs and melt filter elements?

    It depends on the specific production process requirements and economic benefit considerations.

    ✅ Filter Disc Preferred

    • High impurity content in recycled materials.
    • Continuous production requiring long replacement cycles.
    • Extremely high melt pressure and harsh conditions.
    • Preference for lower long-term operating costs over initial investment.

    ✅ Melt Filter Elements Preferred

    • Raw materials are relatively clean (low impurities).
    • Extremely high requirements for filtration accuracy.
    • Limited space requiring compact solutions.
    • Variable production batches or limited initial budget.

    Detail Display

    polymer disc filters
    screen mesh filter
    wire mesh filter

    Frequently Asked Questions

    What are the primary applications for Polymer Leaf Disc Filters?
    They are mainly used in production lines for BOPA, BOPET, and BOPP to remove polymer gels, catalysts, and solid impurities. They also serve the film, spinning, packaging, and chemical industries.
    Can these filter discs withstand high temperature and pressure?
    Yes, they are designed for harsh conditions, supporting working temperatures up to 300℃ and working pressures up to 31.7MPa.
    Are Polymer Leaf Disc Filters reusable?
    Yes, these filters are highly durable and can be repeatedly used after professional cleaning, such as ultrasonic cleaning processes.
    What materials are used to manufacture the filter media?
    The media material typically includes stainless steel sintered fiber, multi-layer sintered stainless steel wire, or sintered metal powder.
    Why choose a filter disc over a standard melt filter element?
    Filter discs are preferred when handling high impurity recycled materials, requiring extremely long replacement cycles, or operating under extreme pressure where long-term cost efficiency is a priority.

    Leave Your Message