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Candle Filter Cartridge Application in Spunbond Nonwoven

polymer Melt filter is a key part of filtration equipment in high-speed spinning, fine denier spinning and nonwoven fabric production. It is mainly used to filter impurities and unmelted particles in polymer melts to protect spinnerets and improve product quality. Its structure is divided into coarse filtration and fine filtration devices. The coarse filtration system is located between the screw extruder and the metering pump, while the fine filtration device is placed inside the spinning assembly. The core component, the filter element, is made by sintering five layers of metal wire mesh and features high-temperature and high-pressure resistance.

    Description

    In the production of spunbonded nonwoven fabrics, to ensure the smooth progress of the spinning process and reduce the occurrence of phenomena such as filament breakage and material dripping, two sets of filtration devices are generally installed. The first filter (coarse filter) is installed between the screw extruder and the metering pump. Its main function is to filter out larger impurities to extend the service life of the second filter device, protect the metering pump and spinning pump, increase the back pressure of the extruder, and thereby facilitate the exhaust and plasticizing of the material during compression. The second filter (fine filter) is installed in the spinning assembly. Its main function is to filter out finer impurities, crystal points, etc., prevent the spinneret from clogging, ensure the smooth progress of spinning, and improve the quality of the fibers.

    Main features

    1.high filtration flow rate by good pleated technology 
    2.Particle filtration performance well by multiple filter layers 
    3.Corrosion resistance;High Temperature And Pressure Resistance
    4.Filter element is washable by ultrasound
    • Candle-Filter3
    • Candle-Filter2
    • Candle-Filter1

    Specification

    The melt filter element is a kind of rod-shaped structure which sintered from five layers of metal wire mesh. At the center of the rod is a reinforcing skeleton, which withstands the pressure during filtration. The initial pressure used for the filter element is 2.156×106Pa, and the pressure during switching is 8.33×106Pa. The filter elements come in several models such as X6, X7, X11, and X12, and the mesh diameters range from 20μm to 40μm. 
    The pore size of the mesh is the filtration accuracy of the filter element.
    Filter Raw Material SUS304/316L
    Filter Media Metal sintering mesh stainless steel wire mesh
    Filtration Rating 1-200 Micro
    Filter Length 16-60 inch (406.4-1524mm)
    Working Temp. ≤350℃
    Allowed Pressure difference 10 bar/14psi
    Connector Type 222/226/215/M36/M28/M24/M22/M20
    Note:We can provide high quality polymer pleated candle filters to meet your specific requirements of polymer melt filtration applications.

    We list regular candle filter size as below,it is popular size in melt filtration machines,just for reference only. 

    DIAMETER MM

    LENGTH  MM

    SUITABLE FOR FILTRATION MACHINE

    Φ35

    425MM

    PF2T-0.5B/PF2T-1.05B/PF2T-1.95B/PF2T-2.34B

    Φ35

    485MM

    PF2T-1.26B/PF2T-2.34B/PF2T-2.7B/PF2T-3.5B

    Φ35

    525MM

    PF2T-4.0B

    Φ35

    575MM

    PF2T-4.5B/PF2T-5.5B

    Φ50

    500MM

    PF2T-4.5B/PF2T-5.5B

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